Key Specs

SpecValueConditionSource
Battery ChemistryLithium IonDigi-Key
Battery Pack Voltage4.2VDigi-Key
Charge Current (Max)340mADigi-Key
Current Charging-Digi-Key
Fault Protection-Digi-Key
InterfaceUSBDigi-Key
Mounting TypeSurface MountDigi-Key
Number Of Cells1Digi-Key
Operating Temperature Range-40°C ~ 85°C (TA)Digi-Key
Package CaseSOT-23-5 Thin, TSOT-23-5Digi-Key
Programmable Features-Digi-Key
Supplier Device PackageTSOT-23-5Digi-Key
Voltage Supply (Max)7VDigi-Key

When To Use

  1. USB-powered 1-cell Li-ion charger @ 340mA: The 7V maximum supply voltage and 340mA charge current max match USB 5V input rails and single-cell Li-ion packs perfectly. A generic linear regulator would waste power and risk thermal shutdown; a synchronous buck controller would complicate the design unnecessarily for this low current and single-cell chemistry.

  2. Compact portable device with SOT-23-5 mounting: The TSOT-23-5 package fits tight board space and low profile requirements, with an operating range down to -40°C for rugged environments. Larger packages or multi-cell chargers either wouldn’t fit or lack the thermal margin, risking overheating or mechanical incompatibility.

  3. Single-cell Li-ion charger with fixed USB input: The device’s built-in USB interface and 4.2V battery voltage support ensure straightforward integration without external communication or complex programming. Using a programmable charger or multi-phase buck controller here might cause unnecessary complexity and increased BOM cost without benefit.


When Not To Use

  1. Charging multi-cell Li-ion battery packs: The max battery voltage of 4.2V limits this device to single-cell applications only. Use a multi-phase buck controller designed to balance and charge multiple cells safely.

  2. High-current fast charging >340mA: The 340mA charge current max is insufficient for higher power needs. Use a high-current synchronous buck with external FETs to handle larger currents efficiently and avoid thermal failure.

  3. Battery-operated IoT devices with ultra-low standby current: The quiescent current is not optimized for μA-level sleep modes. Use a low-IQ PFM buck to maximize battery life during long standby periods.


Application Notes


Gotchas

  1. [Assuming stable battery voltage during startup]: Many designs assume the battery voltage will be near 4.2V at power-up. If the battery is deeply discharged (<1V), the charger may enter an undefined state or fail to begin charging properly, showing no current draw on scope.
    Fix: Verify battery voltage before enabling charger or include a pre-charge circuit to raise cell voltage into valid range.

  2. [Neglecting input capacitor ESR and placement]: Using a high-ESR input capacitor or placing it far from VCC pin causes voltage dips during switching, triggering erratic charge current pulsing or oscillation visible on the SW node.
    Fix: Use low-ESR ceramic capacitors placed within 5mm of the device’s VCC pin with wide, short traces.

  3. [Output capacitor ESR too high or missing]: The device relies on the battery as stable output; however, if the battery is disconnected or replaced with a large capacitor with high ESR, the charger can become unstable, causing output ripple and charge current oscillations.
    Fix: Always connect a proper Li-ion battery or low-ESR capacitor at BAT pin and avoid large electrolytics alone.

  4. [Inadequate thermal relief on PCB copper pour]: The TSOT-23-5 package dissipates heat through the PCB; insufficient copper under the device leads to thermal runaway during continuous charge, with junction temperature rising unnoticed on ambient measurement.
    Fix: Use thermal vias and at least 1in² of 2oz copper pour under the device connected to ground plane for effective heat spreading.